Ilya S.
Senior Mechanical & Enclosure Design Engineer | DFM
You have a hardware idea — or a prototype that needs to actually ship. That's where I come in. I'm a Top Rated+ mechanical and product design engineer with 9+ years turning concepts into production-ready hardware. I specialize in electronic enclosures, mechanical assemblies, and design-for-manufacturing — for funded startups, engineering teams, and hardware founders who can't afford to get this wrong. Currently embedded with an $8M Reg CF–backed hardware company, I bring the same rigor and speed you'd expect from an in-house senior engineer — without the overhead. What I deliver: — Custom enclosures & housings (PCB, IoT, consumer, industrial) — Mechanical assemblies: drivetrains, linkages, motion systems, actuators — Full DFM optimization for 3D printing, CNC, and injection molding — Investor-ready prototypes and production-ready CAD packages — 2D engineering drawings and tolerance specs I work directly with founders, CTOs, and engineering leads. I communicate clearly, move fast, and deliver files you can actually hand to a manufacturer. Tools: Fusion 360 (advanced) If you're building hardware and need it done right — let's talk. 𝗘𝗟𝗘𝗖𝗧𝗥𝗢𝗡𝗜𝗖/𝗣𝗖𝗕 𝗘𝗡𝗖𝗟𝗢𝗦𝗨𝗥𝗘𝗦/𝗦𝗛𝗘𝗟𝗟𝗦/𝗖𝗔𝗦𝗘𝗦 • Design of any type of enclosure, from simple setups with 2 to 4 components to complex electronics assemblies requiring enclosure, waterproofing, and ventilation. • Suitable for any usage: consumer, professional, or special applications. • Designed for any environmental requirements: indoor, outdoor, or mixed use. • Compatible with various manufacturing techniques, including but not limited to 3D printing, CNC, and mass production. 𝗠𝗘𝗖𝗛𝗔𝗡𝗜𝗖𝗔𝗟 𝗔𝗦𝗦𝗘𝗠𝗕𝗟𝗜𝗘𝗦 • Kinematic systems & motion mechanisms • Drivetrains, gear assemblies, and power transmission • Belt, chain, and gear-based systems • Linkages, cams, pulleys, and mechanical timing setups • Custom actuators and motion control design 𝗞𝗲𝘆 𝗤𝘂𝗮𝗹𝗶𝗳𝗶𝗰𝗮𝘁𝗶𝗼𝗻𝘀: • Proficient in 3D CAD design and digital fabrication techniques (3D printing, Laser cutting, CNC) • Strong research and development background, including rapid prototyping • Concept development and problem-solving expertise • Technical mentorship and assistance for works feasibility and production • 8 years of teaching experience including biggest Universities • Creative leadership and supervision across all project stages • Interactive design and development 𝗦𝗸𝗶𝗹𝗹𝘀: - Product design - 3D CAD Modeling - Mechanical Engineering - Enclosure Design - Fusion 360 - Rapid Prototyping - 3D Printing - CNC Machining - Mechanical Assemblies - Mechanical Design - Design for Manufacturing (DFM) - 2D Engineering Drawings
Earnings and projects
Last 6 months ÷ 6
Last 6 months: $23k
Billed in all: $72,206$72k
$2k in the last 6 months
Across 13 contracts
Across 62 contracts
Earnings, last 30 days
Skill rankings: Top 2% in 3D Modeling
Ranked by MRR among everyone on Upwork with the skill.
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