Muhammad Hassaan N.

Mechanical Design Engineer helping manufacturers and startups design manufacturable, simulation‑validated parts and assemblies in SolidWorks and ANSYS (FEA/CFD). From first sketch to production‑ready CAD, every design is optimized for performance, reliability, and cost‑effective manufacturing. ​ With over 5 years of experience in mechanical design, FEA/CFD simulation, and DFM, projects range from UAVs and robotics to industrial components and consumer products. Work typically covers the full cycle: concept development, 3D modeling, simulation validation, detailed drawings, and support up to handover for manufacturing. ​ 💼 Services offered - 3D mechanical design in SolidWorks and Fusion 360 for parts, assemblies, sheet metal, and weldments. - FEA (static, modal, vibration, fatigue) and CFD (thermal, flow) using ANSYS and SolidWorks Simulation to reduce failures before prototyping. - DFM optimization for CNC machining, sheet metal, injection molding, and 3D printing to lower manufacturing cost and lead time. - Detailed 2D manufacturing drawings with dimensions and GD&T for fabrication and quality control. - Design support for UAV frames, gimbals, actuators, and robotic mechanisms, including weight and stiffness optimization. ​ 🛠️ Tools SolidWorks (Part, Assembly, Drawing) | ANSYS Workbench (FEA, CFD) | Fusion 360 | AutoCAD | KeyShot. ​ 🚚 Deliverables - 3D CAD models: SLDPRT, SLDASM, STEP, IGES, STL. - 2D manufacturing drawings: DWG, DXF, PDF with dimensions and GD&T. - FEA/CFD simulation reports: stress, deformation, safety factor, thermal and flow analysis. - High‑quality product renders for presentations, marketing, and documentation. ​ 👉 Why clients choose this service - DFM‑first approach so your design is ready for machining, sheet metal fabrication, or molding without costly redesigns. - FEA/CFD‑driven validation to catch failures early and minimize prototype iterations and testing cost. - Clear milestones, transparent communication, and regular updates throughout the project. - End‑to‑end support from concept and feasibility, through CAD and simulation, to drawings and manufacturing handover.