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Muhammad Adeel A.
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Muhammad Adeel A.

Mechatronics Engineer | PLC & HMI, Electrical Design, CAD & FEA

Your production line stops. Your prototype fails FEA. Every hour of downtime costs you thousands. I'm a Mechatronics Engineer who designs the machine in SolidWorks AND programs the Siemens PLC that runs it. 𝟴+ 𝘆𝗲𝗮𝗿𝘀. 𝗢𝗻𝗲 𝘀𝗸𝗶𝗹𝗹𝘀𝗲𝘁. Mechanical designer, PLC programmer, electrical engineer — usually three people. I am all three. ➤ 𝗜𝗻𝗱𝘂𝘀𝘁𝗿𝗶𝗮𝗹 𝗔𝘂𝘁𝗼𝗺𝗮𝘁𝗶𝗼𝗻 (𝗣𝗟𝗖 / 𝗦𝗖𝗔𝗗𝗔 / 𝗛𝗠𝗜) ✔ PLC programming — Siemens TIA Portal (S7-1200/1500), Step 7, Siemens Fail-Safe PLC; Schneider EcoStruxure, SoMachine ✔ SCADA & HMI — WinCC Flexible/Unified, Vijeo Designer; recipes, alarms, PID tuning ✔ Functional safety — IEC 61511, IEC 61131-3, SIL/SIF, ESD, hardwired interlocks, Pilz/Omron ✔ Drives & motion — VFD, servo (SINAMICS, Altivar, Nidec Digitax HD M750), STO ✔ Protocols — PROFINET, PROFIBUS, Modbus TCP/RTU, EtherNet/IP, OPC UA, MQTT ✔ Electrical design — ProfiCAD, AutoCAD Electrical, EPLAN, SolidWorks Electrical; LAPP EPIC, Phoenix Contact, Weidmüller; BOM, cable schedule, FAT ✔ Commissioning, RCA, PLC migration, logic retrofit, schematic walk-down, fault tree ✔ Manufacturing improvement — SMED, OEE, WCM/PM-pillar ✔ IIoT, Industry 4.0, Digital Twin — sensors, data acquisition, predictive maintenance ➤ 𝗠𝗲𝗰𝗵𝗮𝗻𝗶𝗰𝗮𝗹 𝗗𝗲𝘀𝗶𝗴𝗻 & 𝗦𝗶𝗺𝘂𝗹𝗮𝘁𝗶𝗼𝗻 (𝗖𝗔𝗗 / 𝗙𝗘𝗔 / 𝗖𝗙𝗗) ✔ 3D CAD — SolidWorks (primary), Siemens NX, Autodesk Fusion 360, AutoCAD; assemblies, sheet metal, weldments ✔ FEA — ANSYS Mechanical/Workbench, SpaceClaim, APDL, SolidWorks Simulation; static, modal, harmonic ✔ CFD & thermal — ANSYS Fluent conjugate heat transfer (CHT), natural convection, heatsink design, passive thermal management ✔ Drop & shock — Explicit Dynamics, vibration isolation, hyperelastic rubber (Mooney-Rivlin) ✔ Fatigue & failure — S-N curve, Goodman, rotating bending, stress concentration ✔ Non-linear FEA — frictional contact, large deformation, elastic-plastic, snap-fit force-deflection ✔ DFM / DfAM — injection molding, CNC, sheet metal, GD&T (ASME Y14.5); FDM/SLA/SLS, Carbon Fiber PLA, lattice infill ✔ Topology optimization, reverse engineering, product design (sketch → manufacturing-ready CAD) ➤ 𝗜𝗻𝗱𝘂𝘀𝘁𝗿𝗶𝗲𝘀 FMCG & Aseptic Packaging (Tetra Pak, IPACK, Mariani) | Oil & Gas / LPG | Tier-1 Pharma (NDA) | Consumer Electronics & IoT | Drone / UAV | Renewable Energy / Solar | Industrial Equipment | Agricultural Equipment Supporting: IP66/IP67 outdoor enclosure design, LiPo + BMS, solar charge controllers, Hall-effect/capacitive sensing, mechanical and thermal integration of Quectel SC206 cellular modules. ➤ 𝗣𝗿𝗼𝘃𝗲𝗻 𝗥𝗲𝘀𝘂𝗹𝘁𝘀 ✔ LPG Plant — Siemens Fail-Safe PLC + hardwired ESD; 100% safety compliance, zero manual intervention ✔ Tetra Pak — closed-loop ink control with 12+ PID loops on Siemens S7 + WinCC; zero customer claims ✔ IPACK Slitter — +1.7% OEE, 15% changeover reduction via Siemens PLC logic retrofit (SMED) ✔ Flywheel UPS — saved $7,000+ via in-house RCA and component-level repair ✔ Drone Airframe — Carbon Fiber PLA in SolidWorks, FEA-validated 1.08 mm peak deflection ✔ Solar Smart Camera — IP66 outdoor unit, thermal validated by ANSYS Fluent CFD/CHT ✔ Pharma Panels — 21-page ProfiCAD redraw + revision pass under NDA ➤ 𝗪𝗵𝘆 𝗖𝗹𝗶𝗲𝗻𝘁𝘀 𝗖𝗵𝗼𝗼𝘀𝗲 𝗠𝗲 ✔ 𝗗𝘂𝗮𝗹-𝗗𝗼𝗺𝗮𝗶𝗻 — SolidWorks design + PLC programming, one engineer ✔ 𝗙𝗶𝗲𝗹𝗱-𝗧𝗲𝘀𝘁𝗲𝗱 — 8+ years of live commissioning on Siemens and Schneider ✔ 𝗤𝘂𝗮𝗻𝘁𝗶𝗳𝗶𝗲𝗱 — every project reports the metric the client tracks ✔ 𝗛𝗼𝗻𝗲𝘀𝘁 𝗦𝗰𝗼𝗽𝗲 — clear about what I own vs. don't Have a machine to build, a product to design, or a PLC system to fix? Click "𝗜𝗻𝘃𝗶𝘁𝗲" and I'll reply within 𝟮𝟰 𝗵𝗼𝘂𝗿𝘀. ➤ 𝗞𝗲𝘆𝘄𝗼𝗿𝗱𝘀 PLC programming, industrial automation, SCADA, HMI, PID tuning, Siemens TIA Portal, S7-1200/1500, Step 7, Fail-Safe PLC, Schneider EcoStruxure, WinCC, Vijeo Designer, Ladder Logic, Structured Text, IEC 61511, functional safety, SIL, ESD, Pilz, PROFINET, PROFIBUS, Modbus, OPC UA, EtherNet/IP, VFD, SINAMICS, Altivar, Nidec Digitax, STO, ProfiCAD, AutoCAD Electrical, EPLAN, SolidWorks Electrical, LAPP EPIC, BOM, cable schedule, FAT, PLC commissioning, PLC migration, logic retrofit, recipe management, RCA, failure analysis, SMED, OEE, WCM, IIoT, Industry 4.0, digital twin, predictive maintenance, mechatronics engineer, machine builder, turnkey automation, SolidWorks, Siemens NX, Autodesk Fusion 360, ANSYS Mechanical, ANSYS Workbench, ANSYS Fluent, SpaceClaim, FEA, CFD, conjugate heat transfer, heatsink design, fatigue analysis, S-N curve, modal analysis, harmonic analysis, drop test, vibration isolation, Mooney-Rivlin, non-linear FEA, topology optimization, lattice infill, snap-fit, mechanical design, mechanical engineering, product design, sheet metal, injection mold, GD&T, ASME Y14.5, 3D printing, DfAM, FDM, Carbon Fiber PLA, reverse engineering, DFM, aseptic packaging, pharma, oil and gas, LPG, consumer electronics, IoT hardware, drone, UAV, solar.

🇵🇰Rawalpindi, Pakistan$40/hr100% JSS5.00 (5)Since Oct 2015

Earnings and projects

MRR
$1.1k

Last 6 months ÷ 6

World#44,796 / 412k
🇵🇰Country#5,259 / 52.9k
Revenue, last 30 days
$228

Last 6 months: $6.5k

World#79,724 / 412k
🇵🇰Country#10,622 / 52.9k
Total earnings
$13k

Billed in all: $14k

World#174,389 / 412k
🇵🇰Country#18,107 / 52.9k
Per project
$1.2k

$723 in the last 6 months

World#111,103 / 412k
🇵🇰Country#9,680 / 52.9k
Projects, last 6 months
9

Across 10 contracts

60% fixed40% hourly
World#21,105 / 412k
🇵🇰Country#4,824 / 52.9k
Projects in all
11

Across 12 contracts

50% fixed50% hourly
World#192,417 / 412k
🇵🇰Country#31,747 / 52.9k

Earnings, last 30 days

$14.1k+$228 earned in the last 30 daysBilled in all, before Upwork's fee · drag across the chart to see what was earned in any stretch
$13.8k$14.0k$14.2kOct 8Oct 23Nov 7

Skill rankings: #1 in 1 skill of 20

Rarest: top 9% in 3D Modeling, of 10,500. Ranked by MRR among everyone on Upwork with the skill.

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