Ken H.

With over 35 years in mechanical engineering and CAD, I specialize in delivering cutting-edge design solutions tailored to automation, prototyping, and manufacturing needs. Leveraging advanced tools like SolidWorks, Autodesk Inventor and AutoCAD, I optimize processes to enhance project quality. My expertise spans automotive tooling, weld fixtures, Body-in-White weld and assembly systems, automated car wash systems, and consumer product design & prototyping. Core Expertise: Mechanical Engineering: Fixture & tool design, automation, conveyors, robotic tooling, tunnel and in-bay automated car wash systems, consumer product design and protyping. CAD Proficiency: Mastery in AutoCAD, Autodesk Inventor, SolidWorks, Catia, with some experience in NX and Creo. 3D Scanning & Printing: Specialized in reverse engineering, mesh correction, and high-resolution (8K) 3D printing with FFF & FDM printers using a range of materials including ASA, ABS, Nylon, and Carbon Fiber blends. Notable Projects: - Developed robotic Body-in-White welding and assembly lines for major automotive manufacturers, enhancing precision in frame and sub-assembly production. - Innovated automated fastener systems for automotive applications, improving efficiency in production lines. - Designed UV cure stations for medical laboratories, supporting prototyping of implanted medical devices. Design & 3D Printing Achievements: - Crafted custom enclosures and 'skins' for robotic electronics, enhancing functionality and user experience. - Invented calibration phantoms with intricate 3D patterns for medical equipment precision. Manufacturing Solutions: - Engineered a groundbreaking IC chip wire bonding software, slashing programming times by 775%. - Developed CNC post processors and AutoCAD interfaces to significantly reduce programming and operational times. - Created custom software to transform data analysis and documentation, yielding immediate returns and streamlined workflows. I am passionate about elevating productivity and reducing costs through innovative engineering solutions. Feel free to reach out for consultations on unique project requirements. Location: U.S. Citizen based in Detroit, Michigan.